Job Safety Analysis for Welding Job

			JOB SAFETY ANALYSIS					Doc No.: HSE/FRM-22 Rev.: Date: Page: 1
Project:__________   Area: All Site						PPE’s Required: Standard PPE’s, welding gloves, cotton gloves, dust mask, ear plug, face shield
Date: ___________         Supervisor: ________________
Item	Detail of Activity			Equipment & Tools used	Risk Involved		Preventive Measure		Responsible Person	Severity Rating
JOB	Welding, Cutting, Grinding & Drilling
1	Mobilization of the equipments			Hydraulic Crane (45 Ton) Fork Lifter	Personal Injury / property loss due to road accident. Overturn of crane due to mal operation, bad road condition, bad weather		Before mobilizing any equipment/tools make sure that the E&P Personnel got inspected the equipment. Ensure no person shall go at the top roof without any proper access/ protection Certified crane operator shall be deployed to operate the crane. Pre-trip checklist shall be filled in before moving on to job. Crane mobilizing route shall be inspected & crane will not be allowed to move without banksman. Ensure that all personnel prior to start the have been inducted and oriented The use of leather gloves and proper lifting techniques are required Proper checking of welding cable wire with tag and grounding must be done. Ensure proper hauling of materials/get help if required/Wear hand gloves. Ensure trolley are secured with stable support Ensure that underground services properly marked and identified by signage		Supervisor Mechanical Rigging Supervisor	3
2	Welding, grinding, cutting & drilling			Welding Machine Electrical extension cord Welding machine cable Grinder Drill Machine	Equipment Failure Hand injury, eye injury, skin burns Heat Stress/Exhaustion Fire & explosion Snake bite Noise		Before mobilizing any equipment/tools make sure that the DEL Electrical person got inspected the equipment like electrical cable, welding cable, grinders & tagged. Ensure workers are complying with the min. PPE req., Safety shoes, helmet, safety glass, dust mask Ensure potable water/sufficient shelter is available each area where workers are doing the job. Ensure workers are wearing both the eye goggles & face shield/welding mask DCP fire extinguisher must be present at the area at all times. Ensure no flammable/ combustible materials are on the area. Ensure that whenever using the gas cutting outfit flash back arrestor is present Workers will inform and be aware about the presence at the area. No killing of snakes Ensure that workers are wearing ear plug while doing grinding job		Supervisor Mechanical	3
3	Fabrication and fit-up including grinding, cutting, tack welding			Welding Machine Electrical extension cord Welding machine cable Grinder .	Fire & explosion Eye injury Electrocution		Ensure available fire extinguisher & fire blanket available and properly enclosed the welding job to secure no welding spark/slug will go out from the welding job. Ensure no flammable materials present in the area Ensure workers know how to extinguish the fire Ensure that waste materials are being place far away from the welding job. Ensure that only approved tools shall be used Grinders with positive lock is not allowed Closed supervision must be done by supervisor Gas cutting must be secured and must be fitted with flash back arrestor. Ensure that machine was properly grounded Ensure workers are wearing double eye protection wearing safety glass and face shield or welding mask at the same time. Ensure that the welding area was controlled and barricaded Ensure workers are wearing double eye protection wearing safety glass and face shield or welding mask at the same time. Ensure welding cable was properly check and without defects. Colour coded and tagged		Supervisor Mechanical	3
4	Demobilization			Fork Lifter	Injury due to Tripping		Ensure area was left clean and tidy. Housekeeping		Supervisor Mechanical	1
Severity Rating : (1) First Aid / Minor Property Damage                            (2) Recordable Accident / Property Damage (3) Lost Time Accident / Major Property Loss                 (4) Catastrophic Accident
What I am going to do?          How I am going to do?          What are the risks?          How do I control risks?          Is risk too high?
________________                                                                                                                                        ____________________  AREA ENGINEER                                                                                                                                         HSE REPRESENTATIVE

To Download word file Click here Download JSA For Welding